DPF Master Flash Professional PLUS – the first place in the ranking of DPF cleaners. Equipment worth investing in.
DPF MASTER FLASH PROFESSIONAL PLUS from XTON – a machine designed to regenerate DPF / FAP / GPF / SCR / EURO5 / EURO6 diesel particulate filters and catalytic converters used in cars, vans, trucks, construction and agricultural vehicles.
It features innovative solutions. It has been designed with environmental protection, intuitiveness, ergonomics and maximum efficiency in mind while maintaining optimum operating costs.
The product has been designed with environmental protection, intuitiveness, ergonomics and maximum efficiency in mind while maintaining optimum operating costs.
1. ISO quality certification.
The DPF master flash XTON is the only unit on the market that is manufactured to the highest ISO 9001:2015 quality standards and ISO 14001:2015 environmental standards.
2. Four-stage filtration system.
The filtration used in the DPF MASTER FLASH PROFESSIONAL PLUS in the range of 100-3 µm consists of 4 stages.
100 µm – reusable mechanical filter mesh,
20 µm – non-woven filter mat which is placed just below the mechanical filter mesh. Its purpose is to trap dirt that has passed through the mesh.
5 µm – this is a mechanical filter installed in front of the pump to protect it from the ingress of larger dirt that could damage it.
3 µm – five string filter cartridges placed in the cartridge.
When using a state-of-the-art filtration system, the efficiency of capturing solid particles of 5 µm or more is up to 100% and in the case of 3 µm it is 98%.
3. Particulate filter drying
Drying of the DPF is carried out in 4 stages.
Removal of excess water by compressed air.
Increasing the air flow by turbine to remove the remaining liquid particles.
By switching on the heater, the air is heated to 130°C, thus evaporating the remaining liquid deposited in the pores of the monolith.
By switching off the heater, the DPF is cooled by the cold air generated by the turbine.
Using a multi-stage process, 99% drying of the filter is ensured.
4. Measurement of filter contamination before and after regeneration.
DPF MASTER FLASH PROFESSIONAL PLUS has a measurement system similar to that used in automobiles. Before and after regeneration, the system measures the pressure difference before and after the DPF, which is expressed in mbar. The obtained parameters are printed in the form of a report from the thermal printer installed in the unit. Proper regeneration of the DPF should result in a high pressure difference. High values before cleaning and low values after cleaning will guarantee the recovery of filter throughput.
5. Optimum tank volume.
The fluid reservoir in the DPF Master Flash Professional PLUS holds 275 litres of water. This is a volume that is sufficient to regenerate even the largest DPFs. The low water requirement ensures low running costs without compromising efficiency.
6. Cleaning chamber size.
The DPF MASTER FLASH PROFESSIONAL PLUS chamber measuring 140 x 89 x 107 cm has been designed to allow the installation of any type of filter. The airtight door prevents dirt from escaping to the outside and the inspection windows in the door provide excellent visibility for process control.
7. Remote diagnostics and machine updates.
With the help of Ethernet connection and special communication module, we can easily perform firmware update or machine operation diagnostics, which greatly shortens the diagnosis of any fault and its repair through remote system.
8. Mobile applications.
The mobile device app (smartphone, tablet), which was designed specifically for users of the DPR MASTER FLASH ROFESSIONAL PLUS, allows for even more intuitive machine control and customization to meet the needs of demanding customers. It allows remote control of the machine, its progress and the work of the regeneration staff.
9. Process automation.
The remanufacturing process using XTON equipment is automated and does not require additional staff. This allows for the introduction of an additional service without increasing the number of staff, thereby incurring additional costs.
10. DPF CLEANER EXTRA POWER.
Chemical agent for regeneration of particulate filters by hydrodynamic method.
It is effective – 50 ml of the cleaner is enough to regenerate one filter and 1 litre of DPF CLEANER is enough for up to 20 filters;
Direct application on the filter prevents wastage of the agent. You don’t have to worry about having to change the water in the reservoir when the filter is very dirty, and with it the chemical dissolved in it (as with competitors).
It only needs 38oC for full operation, which significantly minimises the electricity needed to heat the fluid.
It has a unique formulation – so it unclogs clogged channels, removes dirt from the cartridge micropores, softens compacted dirt and makes it easier to rinse. Its density, viscosity and surface tension ensure that the liquid introduced into the filter together with water under adequate pressure removes even the most stubborn impurities;
it is safe for the catalytic coating of the filter, does not leach precious metals;
it has an inert reaction – ensures excellent cleaning efficiency, is safe for the environment;
is biodegradable – its special chemical composition allows 100% degradation without negative impact on the environment;
does not have a negative impact on water and sewage systems – does not damage rubber seals and plugs. does not damage rubber seals, does not accelerate the process of corrosion;
After cleaning and drying, the filter coating regains its factory quality, does not remain sticky as with other products available on the market;
When the filter is machine rinsed using the hydrodynamic method, it does not foam excessively, which has a positive effect on the efficiency of cleaning and the proper functioning of the machine components;
It is safe for the filter system of the machine – particles do not clump under its influence and do not cause excessive clogging of filters;
It has corrosion inhibitors;
It protects the filter coating – after regeneration a thin protective layer remains on the filter surface;
It has a neutral smell and does not adversely affect the working comfort;
Benefits of DPF MASTER FLASH PROFESSIONAL PLUS.
- The device is intuitive and functional – it has been designed with ergonomics and user comfort in mind
- It has a unique design
- Operates in a closed loop in a humid environment, contaminants are isolated from the environment.
- It has a unique design.
- Allows measurement of filter throughput before and after regeneration.
- Multi-stage filter design.
- Multi-stage filter system reduces the frequency of water changes.
- Compatible pressure, water and air temperatures allow for the highest regeneration efficiency and are safe for DPFs.
- Using the unit requires no specialist knowledge
- It is efficient and allows the service to work in two shifts.
Benefits of DPF regeneration MASTER FLASH PROFESSIONAL PLUS.
- Restore the filter to factory efficiency.
- Increase engine performance.
- Protect other components.
- Protect other components of the unit (turbocharger and injection system).
- No need to burn soot in the vehicle.
- Protection of other vehicle components.
- Restore filter function after ineffective service intervention.
- Catalytic coating safety guarantee.
- Hydrodynamic regeneration using XTON branded equipment and products is safe for humans and the environment
- Reducing combustion.
Dpf regeneration phase. What does hydrodynamic DPF cleaning look like?
- Disassembly of the filter.
- Revision of the monolith using an inspection camera.
- Removal/sealing of probes and sensors.
- Removal of filter.
- Connect hoses using dedicated adapters.
- Backpressure test/displacement.
- Application of chemical agent.
- Cleaning process.
- Filter drying.
- Measurement of filter contamination after regeneration based on differential pressure/discharge.
- In-vehicle filter installation/service adjustment.